Froneri Ammonia Plant Extension
CLIENT
Froneri
VALUE
£900k
DURATION
26 Weeks
STEP ONE
What was the brief?
Octane Construction was appointed to deliver a new ammonia plant extension within an active industrial site, requiring the careful demolition of existing structures, extensive groundworks, and new-build construction. A key challenge was to complete these works without disrupting the day-to-day operations of the surrounding facility. The project demanded strict compliance with UK fire safety regulations, thermal performance standards, and carbon reduction targets.
Particular emphasis was placed on the accurate specification and precise installation of structural elements and cladding to ensure the new facility met current industrial, safety, and environmental standards.
STEP TWO
What did Octane do?
To ensure safe and efficient delivery, Octane Construction partnered with sister company Octane Holdings, combining expertise in construction management and groundwork.
Preparation and Demolition: The project began with full demolition of the existing facility, adhering to strict health and safety protocols. Licensed subcontractors managed waste segregation, responsibly removing metal and insulated foam. Coordination with local authorities minimised disruption to surrounding access routes and public areas.
Groundworks and Structural Base: Octane Holdings led drainage installation, external concrete ramps, and custom freezer plinths to support specialist ammonia plant equipment. These works provided a strong, stable foundation essential for the new build’s structural integrity.
Steel Framework and Advanced Cladding: The steel framework was built with durability and future-proofing in mind. High-performance Kingspan cladding was installed to ensure fire safety and thermal efficiency, meeting the UK’s latest energy and carbon standards.
Phased Construction and Client Coordination: The build was delivered in planned phases to maintain site functionality and avoid disrupting factory operations. Regular bi-weekly meetings between Octane, the client, and subcontractors ensured alignment and swift issue resolution, enabling smooth progress from structural work to specialist floor finishes, meeting the 26-week deadline.
STEP THREE
What was the result?
The completed ammonia plant extension is a fully compliant, high-performance facility engineered to support efficient, safe, and sustainable industrial operations. The new build has significantly enhanced workflow efficiency and increased production capacity, while also contributing to long-term energy savings and reduced environmental impact. As Octane Construction’s first project with this client, the successful delivery demonstrated the company’s ability to manage complex industrial infrastructure projects with precision, delivering on time, within budget, and to the highest quality standards.
This outcome has strengthened the client relationship and positioned Octane as a trusted partner for future developments.
We will bring your vision to life!
Chris Quinn
MANAGING DIRECTOR