TotalEnergies Blending Plant Rehabilitation
CLIENT
TotalEnergies
VALUE
£900k
DURATION
5 Months
STEP ONE
What was the brief?
TotalEnergies required the comprehensive rehabilitation of two key operational facilities, the Newcastle Building and Oxford Warehouse, situated within their active lubricant blending plant. The primary objective was to significantly enhance the safety, structural integrity, and energy efficiency of both buildings to support ongoing operational demands and regulatory compliance. This needed to be achieved while maintaining uninterrupted plant operations throughout the duration of the works.
The project required meticulous planning, robust risk management, and precise execution to meet stringent industrial standards and quality benchmarks, all without causing disruption to the critical production processes on site.
STEP TWO
What did Octane do?
Appointed as principal contractor, we managed and delivered the full scope of rehabilitation works with a focus on safety and operational continuity.
Asbestos Removal & Lift Shaft Demolition: All asbestos-containing materials were carefully identified and safely removed under licensed procedures, with continuous environmental monitoring to protect onsite personnel and the environment. Additionally, a redundant lift shaft was demolished and fully cleared to make way for structural upgrades.
Access & Safety Systems: To facilitate safe working at height within active operational zones, we installed internal birdcage (crash-deck) scaffolding and comprehensive external access systems, ensuring compliance with health and safety regulations while minimising disruption.
Steelwork & Cladding Upgrades: New structural steel was supplied and installed to reinforce both buildings, significantly improving their resilience. This was followed by high-performance insulated roof and wall cladding designed to enhance thermal efficiency and reduce energy consumption.
Internal Office Construction: We constructed new internal office spaces within the rehabilitated buildings, tailored to support on-site management and operational needs. This was achieved with zero impact on day-to-day plant activities.
STEP THREE
What was the result?
The Newcastle Building and Oxford Warehouse were successfully modernised on schedule, with no disruption to ongoing plant operations, demonstrating meticulous project management and coordination. The rehabilitation works significantly enhanced structural resilience, improved thermal performance for better energy efficiency, and upgraded the overall visual presentation of both facilities.
This project stands as a strong example of Octane Construction’s expertise in delivering high-specification rehabilitation works within complex, live industrial environments, consistently maintaining the highest standards of safety, quality, and operational continuity throughout the process.
We will bring your vision to life!
Chris Quinn
MANAGING DIRECTOR